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Production Manager (Aerospace) / Malaysia

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Location: Malaysia

The Role:
Production Manager for metal surface treatment in the aerospace industry.

Key Function
* Production Manager will initially focus on the establishment of an aerospace surface treatment plant for metallic parts
* Production Manager shall hold overall responsibility for all aspects of company production planning and execution activities

Job Responsibilities
* Production Planning
o Sales & Operations Planning (S&OP)
o Production Order Generation
o Definition of MRP Philosophy
o Production Routings adoption and adherence
o Development of Production schedules
o Forecasting production requirements (capacity, schedule and resources)
o Developing demand plans
o Simulating material flow & capacity requirements
o Design / Preparation of Work Centers
o Training operators on production good practices
* Managing Capacity
o Capacity Planning
o Capacity optimization
* Managing Production Resources
o Purchase Requisition planning
o Production Material Planning
o Managing inventory
* Managing Production IT Resources
o Support implementation of Manufacturing Execution System (MES)
o Extensive use of ERP
* Production Management
o Running MRP
o Production Order Management
o Kanban
o Routing execution in accordance with Technical Specifications
o In Process inspection
o Maintaining work centre cleanliness (5 S)
o Production tooling set up
o Training of production operators on treatment processes
o Work Instruction execution
* Production Tracking and Monitoring
o Manage operation confirmations and ensure adherence to the process
o Job Card Management
o Managing production orders
* NDT Processes
o Fluorescent Particle Inspection-Method A & D, Magnetic Particle Inspection, Hardness Testing, Grain Flow Check, Conductivity Testing, Acid Etch Inspection, Anodic Flaw Detection
* Painting and Marking Processes
o Sol gel Application, Solid Film lubricant, Abrasion Resistant paint Application, Overcoat Application, Primer Application, Semi Gloss and High Gloss Paint Application
* Plating Processes
o Hard Chroming, Cadmium Plating, Nickel Cadmium Plating, Silver Plating, Chrome Plating, Electroless Nickel Plating
* Special Treatment Processes
o Aluminium Etching, Passivation of steels, Zinc Spray, Black Oxide, Electro Polishing, Iridite NCP
* Anodizing Processes
o Chromic Acid Anodizing, Tartaric Acid Sulfuric Acid Anodizing, Boric Acid Sulfuric Acid Anodizing, Sulfuric Acid Anodizing, Hard Anodizing
* Surface Preparation and Cleaning Processes
o Vacuum Blast cleaning - Glass bead & Aluminum Oxide, Ultrasonic cleaning, Vapor Degreasing, Shot Peening - 4 Axis Robotic
* Heat Treatment Processes
Hardening-Designed to Operate with Inert Atmosphere, Tempering-Designed to Operate with Inert Atmosphere, Oil Quenching-with Oil Temperature Control

Essential Skills / Qualifications:
* Minimum 15 years of production experience in an aerospace or other high value manufacturing environment with at least 5 years in a production management role
* Background in aerospace is highly desirable, unless the candidate can show other relevant experience and an ability and eagerness to learn fast
* Experience in a start-up environment is highly preferred, particularly in setting up new manufacturing plants and the associated production challenges
* Possess a degree in engineering, manufacturing technology or other similar fields. Diploma holder with extensive experience in the start-up and running of operations are welcome to apply
* Familiarity with quality management systems (QMS) and quality audit plans in Aerospace
* Familiarity with aerospace standards, such as NADCAP and AS9100
* Knowledge and experience of the local aerospace industry and supply chain preferred
* Good knowledge of metallic surface treatment processing, paint and NDT processes is preferred
* Abili

How to Apply

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